| Symptom | Possible Cause | Solution | | :--- | :--- | :--- | | | 1. No fuel 2. Air in fuel lines 3. Glow plugs not working | 1. Refill and bleed fuel lines. 2. Prime the fuel pump. 3. Check glow plug fuse/relay. | | Engine starts but stalls immediately | 1. Fuel filter clogged 2. Load applied too quickly | 1. Replace fuel filter. 2. Ensure welding cables are disconnected during startup. | | Welding arc is unstable/erratic | 1. Poor ground connection 2. Wet electrodes 3. Damaged cables | 1. Clamp ground directly to clean metal. 2. Use dry electrodes. 3. Inspect cable insulation. | | No AC Power output | 1. Circuit breaker tripped 2. Idler switch malfunction | 1. Reset the breaker on the panel. 2. Check if engine revs up when AC load is applied. | | Engine overheating (Steam visible) | 1. Low coolant 2. Radiator fins blocked by mud/debris | STOP IMMEDIATELY. Let cool naturally. Clean radiator and refill coolant. |
If the machine does not function correctly, consult the manual for the diagnostic codes: denyo blw 280 ssw manual
Before turning the key, perform these checks: | Symptom | Possible Cause | Solution |
Keep the welding terminals clean and securely bolted to avoid voltage drops and overheating. 5. Scheduled Maintenance Chart Glow plugs not working | 1